Jun 01, 2025

                                                          How Foam Density Is Measured ?
Foam is an incredibly versatile material widely used in modern foam furniture manufacturing to deliver both comfort and support. Depending on the formulation, foam can feel plush and pressure-relieving or firm and resilient. These performance differences are primarily influenced by the type and density of the foam.

What Is Foam Density?
Foam density refers to how tightly the foam’s internal cells are packed within a given volume. It’s measured in pounds per cubic foot (PCF) and calculated by dividing the foam’s weight by its volume. For example, if a foam block weighs 100 pounds and occupies 20 cubic feet, its density is 5 PCF. Denser foam feels heavier because it contains more material in the same amount of space.

Foam density varies across different products and foam types, each with distinct properties. Therefore, density should not be used as the sole basis for comparing performance across different foam types. In general, higher-density foams are more expensive and offer increased durability and support. Foam densities typically range from 0.5 PCF to over 6 PCF.

Although density is not the same as firmness, it provides valuable insight into a foam’s expected durability, support, and pressure relief. Manufacturers often combine multiple foam layers of varying types and densities to create specific comfort profiles. When choosing a sofa, it’s important to consider the density of each layer to better understand how the piece will feel and perform over time.

Common Foam Density Ranges

Foam Type

Density Range (PCF)

Density Range (kg/m³)

Polyurethane Foam

< 1.5 (Low)

< 24 (Low)

 

1.5-1.7 (Medium)

24-27 (Medium)

 

1.7 (High)

27 (High)

Memory Foam

< 3 (Low)

< 48 (Low)

 

3-5 (Medium)

48-80 (Medium)

 

> 5 (High)

> 80 (High)

> 80 (High)

~ 5.6 (High)

~ 90 (High)

EPE (Packaging)

N/A

18-28 (Typical)

 

N/A

35+ (High)

EVA (Packaging)

N/A

33-280


What Is Foam Weight?

Foam weight refers to the actual physical weight of a foam product, as you would measure it on a scale. Foam weight increases with density—higher-density foams naturally weigh more. However, overall weight is also affected by the product’s dimensions, such as its thickness, width, and length.

For example, a high-density foam sofa will feel significantly heavier during transport than a sofa made of lower-density foam, even if both are the same size.

What Is Foam Firmness?
Foam firmness describes how soft or hard a foam feels under pressure. This is typically measured using a metric called Indentation Load Deflection (ILD), sometimes also referred to as Indentation Load Rating (ILR).

ILD is determined by applying pressure to the foam until it compresses to 25% of its original thickness. The amount of force (in pounds) required to reach that compression level becomes the foam’s ILD rating. A higher ILD indicates firmer foam, while a lower ILD means the foam feels softer.



Densities of Different Types of Foam

Memory foam and polyfoam are two common materials used in sofas, each with distinct formulations and internal structures that affect their density.

Memory foam features tightly packed cells, resulting in a higher PCF (pounds per cubic foot) even at lower density ratings. In contrast, polyfoam has more open cell structures, meaning even high-density polyfoam may have a lower PCF than low-density memory foam.

When comparing foam types, consider both the foam type (memory foam vs. polyfoam) and the density rating (low, medium, or high). High-density foams are typically more expensive due to their greater material content per cubic foot, and they tend to offer enhanced durability and support. Low-density foams, while more affordable, compress more easily and provide better contouring and pressure relief.

Sofa Manufacturers often layer foams with varying densities to balance comfort and longevity. Keep in mind that what qualifies as low, medium, or high density will differ between foam types—so density ranges should always be interpreted in context.

How Foam Density Affects Sofa Performance

Foam density plays a key role in four aspects of sofa performance: pressure relief, temperature regulation, durability, and overall weight. However, no single foam layer determines a sofa’s performance on its own. Instead, multiple layers with varying densities work together within the comfort system to create a balanced feel and support profile.

Does Foam Density Affect Sofa Firmness?

Foam density can influence sofa firmness, but it’s just one piece of a larger puzzle. Sofa firmness is typically measured on a 1–10 scale and reflects the feel of the entire construction—not just a single layer. In contrast, foam density is an objective measure tied to the mass of a specific foam layer, not the sofa as a whole.

A sofa may include low-density foam layers, yet still feel firm overall—especially if it features a sturdy support core, such as high-gauge coils or high-density base foam. In this case, the low-density foam simply adds a layer of cushioning without significantly softening the overall feel. Each layer contributes to the final firmness level.

When evaluating a sofa, foam density can provide valuable insight into factors like durability, pressure relief, and temperature regulation. Still, it’s important to consider the sofa in its entirety to determine whether it meets your comfort and support needs.



Compression Sofas China Source Factory - KINGSEN
KINGSEN is a professional manufacturer with over 20 years of experience in designing and producing high density foam products and compressed sofas. the main prodcuts include: Modular Sectional Sofas, Sofa Beds, Bean Bag, Kids Couch & Climbing Play .etc. We supply full custom service, including developing OEM & ODM projects. all products can be customized by material, size, color, logo, and more. Our company owns 25000m2 factory area and more than 200 sets of advanced manufacturing equipments, Perfect and rigorous QC system. Also, we have passed the ISO9001: 2015, BSCI, IAF Quality Management System Certification. We look forward to your visit and the opportunity to build a successful partnership together.

More details: https://www.compression-sofas.com 


 
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